Displaying items by tag: flap disc
Flap discs designed for aluminum
September 5, 2019 - Weldcote, a division of Zika Group, offers its line of ALU-PRIME premium flap discs for applications on aluminum, other nonferrous metals and blending stainless steel.
Offering a high value-to-price performance, Weldcote’s ALU-PRIME flap disc design allows the discs to work longer and more effectively before needing to be changed out. A second-tier calcium stearate reduces material buildup between grains, helping to prevent the aluminum from loading. The flap discs also allow the end user to keep the work material cooler.
Weldcote’s ALU-PRIME premium flap discs are manufactured of high-quality aluminum grain available with grits of 36 and 60 and feature a tough, heat-treated, polyester backing. The ALU-PRIME flap discs are offered in 4 1/2 in., 5 in. and 7 in. sizes, in a compressed profile design that was developed to increase product life and reduce inventory costs for end users.
“Our proprietary flap disc design, combined with our innovative manufacturing equipment, gives our ALU-PRIME flap disc longer life at a great value,” said Joe O’Mera, CEO of Weldcote. “It’s constructed with calcium stearate to reduce material buildup and delay material loading."
Flap discs for aggressive grinding applications
February 21, 2019 - Weldcote Metals, Kings Mountain, North Carolina, a division of Zika Group, introduced its line of C-PRIME and C-PRIME PLUS ceramic flap discs.
Weldcote’s C-PRIME flap discs feature strong polyester backing for aggressive grinding applications that do not require excessive flexibility. The C-PRIME PLUS flap discs feature an industry-first, poly-cotton backing with high-quality ceramic grain, which provides excellent stretch and flexibility, while adding enough strength to maximize the aggressive cutting points of ceramic grain.
The ceramic grains in Weldcote’s line of flap discs contain a grinding aid for cooler running temperatures, which reduces the risk of discoloration and heat-induced deformations of the final workpiece. These ceramic grains are also self-sharpening, which allow them to be used for longer periods of time than similar flap discs on the market. The C-PRIME flap discs are available in 4 1/2 in. and 7 in. sizes, and the C-PRIME PLUS flap discs are available in 4 1/2 in., 5 in. and 6 in. sizes.
“The C-PRIME PLUS flap discs feature a proprietary compressed design that gives the user a tough edge, increased performance and 50 to 60 percent higher stock removal rates over standard ceramic flap discs,” said Joe O’Mera, CEO of Weldcote. “These increased removal rates can provide significant savings and increased productivity for our customers in the field.”
Weldcote Metals
Kings Mountain, North Carolina
704/739-4115
Flap discs provide mirror finishes
August 16, 2018 - When ultra-high-performance finishing capability is a priority, look to Walter’s Ultimate ShineTM flap discs. As a second step towards achieving an exceptional mirror finish, Ultimate ShineTM flap discs ensure a consistent surface finish time and time again. In fact, these flap discs deliver definitive mirror finishes – with Ra ratings under one micro-inch. Long-lasting and versatile, Ultimate ShineTM flap discs are the ultimate tool and deliver consistent capability on a wide range of finishing projects.
“The Ultimate ShineTM flap disc is similar to Walter’s powerful Instant PolishTM flap disc,” says Douville. “It’s a high-performance, long-lasting and productivity-enhancing product. Quite simply, it’s the ultimate finishing tool that helps our customers work better.”
Ultimate ShineTM flap discs are available in 4 1/2 in. and 5 in. diameter sizes for use at a maximum 7,300 RPM and optimal 2000 RPM. They are safe for use on stainless steel, steel and non-ferrous metals when used with angle grinders.
Walter Surface Technologies
Windsor, Connecticut
860/298-1100
Flap discs offer fast, single-step finishes
August 16, 2018 - Metalworking professionals can attain exceptional polishing results in a single, fast and easy step with Walter’s new Instant PolishTM flap discs. Now boasting powerful polishing properties and superior engineering, they can easily achieve No. 8 mirror finishes in a single step. As a result, workers can save more time and money. This latest Walter innovation is proven to lower metal roughness averages (RA) by 20 micro-inches and achieve mirror finishes at RAs of less than four micro-inches on tough polishing jobs.
“The science, research, and product development behind Instant PolishTM flap discs is second to none,” explains says Jonathan Douville, Senior Product Manager - Senior Product Manager - Surfox, Finishing & Tooling at Walter Surface Technologies. “They offer longevity and exceptional engineering for consistently high-performance polishing in one quick and easy step.”
Instant PolishTM flap discs are available in 4 1/2 in. and 5 in. diameter sizes for use at a maximum 7,300 RPM and optimal 2000 RPM, and offer great performance in automotive, transportation, food and beverage equipment, aerospace, naval and pharma industries, and other sector-specific applications.
Walter Surface Technologies
Windsor, Connecticut
860/298-1100
Achieve better finishes on stainless, titanium
The CZT 1050 trimmable flap disc has a patented 5/8-11 quick-change hub. Its top size ceramic/zirconia alternate flap configuration provides cool cutting, high stock removal, long life and better finishes on stainless steel, titanium and all heat-treated steels. The discs are available in 4½ in. and 5 in. with grits from 36-120.
Gemtex Abrasives
Toronto, Canada
800/387-5100
www.gemtexabrasives.com