Displaying items by tag: Walter Surface Technologies

September 14, 2018 - Walter Surface Technologies, Windsor, Connecticut, has introduced a new, innovative, and powerful abrasive for aluminum blending and finishing, the Enduro-Flex ALU™ flap disc.

The Enduro-Flex ALU™ flap disc was developed to overcome the challenges that come with working with heat-sensitive metals such as aluminum and other non-ferrous alloys. Aluminum’s high strength-to-weight ratio has long made it a smart choice due to the alloy’s lightweight properties, corrosion-resistance and other practical benefits. Yet, when it comes to blending and finishing, there’s a different story for metalworkers on the shop floor.

Enduro-Flex ALU™ flap discs are specially formulated to maximize performance and drive productivity. Iron-free, sulfur-free and chlorine-free, Enduro-Flex ALU™’s superior zirconia alumina grain blend optimizes blending and finishing performance on virtually any aluminum surface. Backed by the highest removal rate in the industry and superior performance on non-ferrous alloys and heat-sensitive metals, Enduro-Flex ALU™ will deliver a consistent finish without discoloration every time.

Enduro-Flex ALU™’s special coating prevents load-up and glazing – key features that extend disc life and help cut shop-floor costs. Metalworkers will also appreciate Walter’s proprietary Eco-Trim™ trimmable backing, which can triple disc life for even greater savings.

“The science and deep industry knowledge behind Enduro-Flex ALU™ flap discs is exceptional, and has all of the key features as the industry-leading Enduro-Flex™ flap disc,” explains Jonathan Douville, Senior Product Manager - Surfox, Finishing & Tooling. “Outstanding removal rates, longevity and resistance to glaze build-up make Enduro-Flex ALU™ the optimal choice for enhanced quality, safety and productivity when working with aluminum.”

Industry-optimized, Enduro-Flex ALU™ flap discs offer versatility and outstanding performance in automotive, aerospace, naval and other sector-specific applications.

“Enduro-Flex ALU™ is simply a high-performance, long-lasting and productivity-enhancing flap disc,” says Douville. “It’s the ultimate blending and finishing tool that helps our customers work better.”

Enduro-Flex ALU™ discs are available in 4 1/2”, 5”, 6” and 7” diameter sizes with grit values of 40, 60 and 80. RPM ratings range from 8,600 to 13,300. Spend more time getting the job done and less time making trips to the tool crib with Enduro-Flex ALU™ – the longest lasting flap disc in the industry that removes more material than any competitive flap disc.

Walter Surface Technologies
Windsor, Connecticut
860/298-1100

July 10, 2018 -  Walter Surface Technologies, Windsor, Connecticut, has fully redesigned its ICECUT™ line of powerful magnetic drilling units and annular cutters.

Think ICECUT™ and think power, versatility and mobility. At 22 lbs. and 27 lbs. respectively, the ICECUT™ 100 and ICECUT™ 200 mag drills are lightweight champs that punch above their weight.

Looking for powerful, efficient drilling made safe and easy? ICECUT’s ACCUDRILL™ technology protects against overload, overheating and reduces cutter breakage risk.

ICECUT’s ergonomic control panel eases operations with centralized controls that enable efficient drilling on either side of the unit.

ICECUT’s mandrel support absorbs vibrations for stability and perfect centering, ensuring the motor and chuck are perfectly aligned. Operators get precise cutting with little chance of cutter damage.

ICECUT’s lightweight, ergonomic and smooth-grip handle makes unit positioning and drilling operations easy. The unit also features a separate, quick-release and reversible handle for easy positioning in confined spaces.

“Walter’s newly redesigned ICECUT™ units are mobile, lightweight and powerful enough for any job site,” explains Ryan Boyd, Product Manager, Tooling and Power Tools. “There’s a tremendous range of features that guarantee the most productive drilling system, and with our ACCUDRILL™ pressure guide, there is almost no risk of motor overloading, overheating, or premature cutter breakage.”

ICECUT’s integrated wiring eliminates obstructions when drilling or repositioning the unit. No wires mean no mishandling failures. “That’s convenience,” says Boyd.

The drilling unit’s steel sliding guard keeps operators safe, too. Engage this safety feature for worry-free drilling, free of errant chips and lubricant splash.

Operators will also appreciate ICECUT’s easy maintenance. Direct access to the unit’s carbon brushes make tune-ups simple and keep ICECUT’s powerful motor operating at maximum power.

When mobility is key, check out the ICECUT™ 100. Its one-speed, 850-watt motor delivers 600 RPMs at 8.5 amps.

When versatility and power is a must, look to the ICECUT™ 200. Its two-speed 1200-watt motor delivers 300-600 RPMs at 12 amps and is ideal for a wide range of job site operations.

What’s power without drilling speed? Walter’s latest core cutters are guaranteed to drill more holes faster. The company’s redesigned annular cutters are toughened with a sophisticated mixture of high-speed steel and aluminum for longer life.

More resistant to instant impact and stress when drilling under load, these annular cutters are less brittle and impervious to deformation.

“ICECUT is a simply a versatile, powerful and safe line of magnetic drilling units and annular cutters,” says Boyd. “It’s the ultimate core cutting system that helps our customers work better.”

Walter Surface Technologies
Windsor, Connecticut
860/298-1100

June 13, 2018 -  Walter Surface Technologies, Windsor, Connecticut, has unveiled its new ErgoFlex™ abrasive disc—a safer, more ergonomic, equally powerful alternative to traditional grinding wheels.

Combining a type 29 disc design and Walter’s proprietary Cyclone™ technology, ErgoFlex™ is designed for extremely smooth weld blending on both flat and curved surfaces. It allows for a more comfortable working angle than type 27 depressed center grinding wheels, along with cleaner, quieter grinding operations. With an aggressive 36 grit or higher abrasive grain blend, ErgoFlex™ removes material fast with minimal gouging risk.

“For manufacturing professionals looking to balance safety, ergonomics, and productivity, ErgoFlex™ is the perfect solution,” says Marc Brunet-Gagné, Product Manager of Bonded Abrasives at Walter Surface Technologies. “ErgoFlex™ offers the same power and speed as traditional grinding wheels, but with 95% less dust, 50% less noise, 50% less vibrations, and better ergonomics. It’s also less likely to gouge materials, thus increasing efficiency and cost savings."

Designed for heavy manufacturing, pipeline construction, metal fabrication, and other industrial needs, ErgoFlex™ is suitable for use in a wide range of grinding operations including grinding welded steel and stainless steel, heavy grinding, weld removal, and beveling.

Walter Surface Technologies
Windsor, Connecticut
860/298-1100
www.walter.com

The Surfox 205 and Surfox Mini TIG and spot weld cleaning systems use an electrochemical process to clean and passivate TIG and spot welds on stainless steel, aluminum and titanium. The Surfox 205 is powerful, rugged and replaces time-consuming manual operations. The redesigned Mini Surfox is compact, portable and lightweight—ideal everyday field work.

Walter Surface Technologies
Windsor, Connecticut
phone: 860/298-1100
www.walter.com